Tuesday, January 18, 2022

Advantages of industrial automation

Nowadays, you can find technological advancement in every industry and robotic applications are used to simplify the process. Industrial automation is based on the robotic or computer program, where you can handle or manage your manufacturing process, quality control, packing and shipment, and administrative work through some software-managed machines or programs. The industrial automation system can save your time and effort and reduce your production cost to a great extent.

Increasing the rate of production depends on the quality of the machines and the number of employees. The automatic properties of the machinery help the workers to improve production and carry out the work consistently. You have to pay a huge amount as wages for your workers, and you can reduce this cost by introducing an industrial automation system in your workplace. You can run such robotic applications 24x7 and you do not need to pay anything for such an automation system. You can simply recruit some supervisors to work on shifts and they will monitor the whole manufacturing process done by the robots. Initially, it can cost you a huge amount, but you can save a lot in the future.

industrial automation
  • In the case of the manual manufacturing process, human error is very common, and industries are suffering from an average human error of 1-1.5%. Who will bear this cost? For example, if your products are get affected during their packaging by your workers then you have to replace such damaged products free of cost. So, you have to bear this loss. You can avoid such hassles and save your cost by installing an industrial automation system in your production line. Along with that, you can use an automatic system for packaging, loading, and unloading your products.
  • If you have some operators in your company then you need to pay them a salary every month. Along with that, you have to pay for their insurance. Incentives paid leaves and other wages can create a burden on your business, especially if you have a small company. In this case, you can save your cost by installing an industrial automation system. Extra working hours are not required for a high rate of production as the machines produce the maximum at a regular rate. But you need to spend an annual maintenance cost on this machinery, which is less than the wages and incentives of your labors.
  • If you have a manufacturing industry, then you need to be ready to handle a huge pressure because you can get a bulk order anytime and you need to meet the deadline to satisfy your customers. You cannot complete your orders by your manual labors or human resources because they can produce a limited amount or number of products in a day.
  • Improving the quality product along with the target production is also a necessity of the industry or factory. Installing automation in different sections will promote the overall growth of a factory or industry.
  • Quality and accuracy can be maintained by the machines, and you can use industrial automation system to maintain the best quality standard. Maintaining the data accuracy of production is easy and less time-consuming. There is less requirement of manual help as well as maintain the worker's safety while working efficiently without worries of injuries. You can keep your workers and labors safe from high risk of injury.
industrial automation system

However, installing or using an industrial automation system can cost you a huge amount, and you need to spend an additional amount to train your employees. They will handle such automatic machines and you have to give them proper training and guideline for the same. But, once you install and train your employees, you do not need to spend more. 

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