Thursday, September 14, 2017

Reasons to Employ Pneumatic Air Line Tubing System

Automation in industrial applications and other components has largely been the method applied in original equipment manufacturing industries and mechanical factories. Making use of these standard components which are widely available in the market today like controllers, grippers, sensors and air motors not only help in the efficiency of scale but also help in modernizing the work places. Pneumatic technologies offer many advantages such as cost reductions in the various stages of production and time reduction by saving time for each piece of work conducted and reduction of manual and human errors in the process of manufacturing.Many a time money is lost during the production process through the leakage of idle time of employed personnel.

Make use of all that’s Available 

Idle hands are the waste of hands, in a sense, if an operator is waiting for work to come his way by watching the process, then it is best to find a method and way to automate that piece of work or process. Allowing an operator to run more than one machine at a time, automation of equipment is a great way to conduct business and mass production. Most automation would require employing pneumatic mechanisms. This leads to the services of pneumatic air system and pneumatic air line tubing system. 

The initial costs to build such a system are lower than other automation in comparison to hydraulic systems. The pneumatic air line tubing system is generally simple in design and is made of aluminum pipes and other components to interlock and connect. Pneumatics relate to an interconnected group of automation mechanisms which use compressed air as a power source. Each component here can contribute to increasing the rate of production.

air-line-tube
Air Line Tube
  • Fittings on an Air Line Tubing - which is a consistent part of a piping system that may be used to connecting sections of the pipe together such as elbows, bends, tees or a coupling. It is very critical that the equipment is in optimal working conditions since the fittings maintain a regular flow of air under sustained pressure to guarantee that the tool’s performance is never compromised. 
  • Materials Used for Fitting Components - Nylon and plastic components may also be used as per the requirements in the project. Projects for indoor applications may use plastic, nickel plated brass, and glass reinforced with nylon is also a frequently requested fitting that is used. Brass fittings are mostly in demand where there is a need to connect and disconnect the assembly of the tubing. 

Note – When employing brass fittings in pneumatic air line tubing system consider the edges and sharp projections from the fittings entering the hose. If the fittings are manufactured over specialized machinery that employs precision tools, this error can be avoided to a large extent and lengthen the life of the tubing. 

Advantages of this System 

  • There is no special tool or clamp that needs to be provided to complete the installation project.
  • The process of planning and installing is not a time-consuming affair, the work can be completed in a few minutes.
  • All fittings that are used in the installation can be easily swapped and replaced. There is no requirement for distinct tools to replace or repair.
  • The power source is compressed air and this is a reusable source which is available freely and abundantly.
  • The nut can hold a hose steadily and toil under high temperatures and high-pressure situations. These fittings show great integrity.

Applications – There is a wide range of applications for these systems, some rare and interesting places of applications are in postal service, the London pneumatic dispatch company used this for several large cities. Banks, hospitals and supermarkets use these systems to dispatch receipts and cash to central accounting offices.

 

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